Foam for tool control is the number one way to organise and protect your tools in every industry.
Whether it’s for cordless power tools, a small tool box, or even precise aviation torque tools, custom foam inserts can help increase tool lifetime, reduce tool losses, and boost tool organisation.
What is Tool Control Foam?
Tool control foam is a custom-cut or pre-cut foam insert designed to fit in toolboxes, drawers, or storage cases to secure tools in place. Because of this, tools are protected and have their own dedicated slot, making them easier to locate.
Key Benefits of Using Foam for Tool Control
Using a custom foam tool control system offers several benefits across several industries and work environments:
- Enhanced Organisation: All tools have their own, dedicated spot, reducing time spent searching for tools.
- Improved Tool Protection: Reduced tool movement or shifting during transport, preventing tool damage.
- Fewer Tool Losses: Easily see what tools are and aren’t in your toolbox, lowering costly replacements.
- Optimal Customisation: Available in all types of thickness, colours, and layouts suited to your needs.
Industries That Benefit from Tool Control Foam
Many industries can use foam for tool control, especially those that require organisation, security, and compliance:
- Aviation & Aerospace
- Automotive & Engineering
- Manufacturing & Industrial
- Military & Defence
- Construction & Trade Profession
- DIY & Technical Schools
Regardless of the industry, custom foam inserts reduce tool retrieval time, improve productivity, and lower tool replacement costs.
Pre-cut vs Custom Foam Inserts
Pre–cut, otherwise known as Pick and Pluck inserts, are another popular tool control option. However, how does it compare to custom foam inserts?
Feature | Pre-cut Foam Inserts | Custom Foam Inserts |
| Fit | Requires manual trimming | Precision-cut for exact fit |
| Material | Low-density polyurethane | Options like Plastazote, Stratocell, Ethafoam |
| Cost | Budget-friendly | Higher due to customisation |
| Lead Time | Readily available | Longer due to custom fabrication |
| Durability | Wears down over time | More durable and long-lasting |
| Customisation | Limited | Fully customisable in design and colour |
| Protection | Basic cushioning | Superior shock and vibration resistance |
| Aesthetics | Less professional | Sleek, ideal for presentations |
| Bes Use | Simple, low-volume needs | Fragile, high-value, or complex items |
Choosing the Right Foam Tool Control Systems
Selecting the right foam for tool control really depends on your personal needs. The following steps can help you decide:
- Step 1 – Know Your Needs: Consider the type of tools you need to store and the level of protection and organisation they need.
- Step 2 – Determine Thickness: Determine how thick your foam needs to be to securely hold and protect the tools inside your storage.
- Step 3 – Opt for a Colour: Think about using different foam colours for different types of tools to improve organisation.
- Step 4 – Check Compatibility: Measure your storage box and see the size required for your toolbox, drawer, or workstation
How to Order Custom Foam for Tool Control
Ordering custom foams for tool control has never been easier with Red Box Tools. You can order bespoke foam for your tools by:
1. Choose Your Ordering Method
Bring us your tools, and we’ll scan them for precise cutouts, or we’ll come to you and scan your tools at your location. You can also order remotely by providing us with your tool dimensions and requirements online.
2. Precision Cutting & Customisation
Once the order is placed, our team will use CNC routing technology to cut the foam accurately. Our Push Point Technology® guarantees the tools fit securely and are easy to remove when needed.
3. Receive & Install
Your freshly-made foam inserts will be shipped right to your door, ready to place in your drawer, toolbox, or storage case. Simply slot each tool in its dedicated spot and enjoy a fully organised workspace.
Get Foam for Tool Control Today
Upgrade your tool control today with foam. Order custom foam inserts from Red Box Tools and see the benefits of a well-organized and protected toolbox, storage case, or drawer.
From tool bags and tool chests to tool boxes with wheels, tool belts, tool cases, and trade-specific tool storage, at Red Box Tools we offer high-quality solutions you can count on.
